2007 Pontiac G6 with 300mm Front Sway Bar Links with 4 Wheel ABS Brakes with Hydraulic Steering Front 14 Piece Steering, Suspension, & Drivetrain Kit TRQ PSA66552

Okay, friends, before we get started, the first thing that I want to mention is you wanna be safe. So have hand protection and eye protection. The next thing we're gonna talk about is safely raising and supporting the vehicle so the suspension's hanging. So come right underneath here. This is where you're gonna support the vehicle in the front. Now, with the front of the vehicle safely raised and supported, we're gonna remove all five of our 19-millimeter lug nuts. Remove your wheel.

Now that we have the wheel off, we have a clear view of our tie rod area. I'm just gonna spray down these areas with some penetrant spray. Now we're gonna use some nice long pliers, and I'm gonna break this jam nut free. Turn this clockwise. There we are. Now we're gonna remove our outer tie rod end nut. If you find that the outer tie rod end nut just spins the whole stud inside of the knuckle, you could take those nice long pliers or whatever you might happen to have and just try to squeeze this down as tight as you can. We're gonna apply a little bit of pressure and we'll try again. If your tie rod's still stuck in the knuckle, it's great to use a hammer, bonk right on the knuckle right here and break it free.

For the next part, we're gonna want something that you can write with because we're gonna take off the tie rod, but as we turn it and we make a complete rotation, we're gonna count those rotations and take note of it. That's one, two, three, and so on. The next thing we need to do is hold our inner tie rod end shaft with some locking pliers. After that, we're gonna remove this jam nut. Next, we need to remove this clamp right here. I like to use some nice long pliers.

Next, we need to remove this metal clamp right here. To do that, it's easiest if you bonk on it with something. I'm just gonna use a pry bar and a hammer. I'm gonna bonk it, break it free, and we'll get that boot right off. Here it is. Grab onto your boot. Give it a nice little twist. See if you can break it free from the power steering rack. If your boot is stuck on the power steering rack, you can be careful and use an ice pick like this and just try to break it free. Oh, yeah. Now I can give it a nice twist. Pull it off the power steering rack. You might notice it's also stuck on here. If you want to use a tiny bit of penetrant, you could do that. I'm just gonna twist and give it a tug. It should wanna slide right off.

Next, it's gonna be time to get the inner tie rod end off of the power steering rack. A wise man once said whatever works, works. So you can either use some nice long pliers like this, an inner tie rod end tool that looks like this, or they even have a tube that would slide over with a little adapter. Do whatever you need to do, but turn it counterclockwise and remove it from the rack. Now that the tool's on there, let's go ahead and break this free. There we are. We'll just get our tool off of there, but there it is.

Now it's gonna be time to install our brand new inner tie rod end. One thing that you wanna do, of course, is to take off that jam nut. We're gonna be reusing it, so we'll just set it aside. After we've done that, we're gonna apply a little bit of grease, right along inside here of the nice packet that they gave us. Don't use it all because we're also gonna use a little bit right along this lip right here. I'll just put all this right in there. Using a gloved finger, go ahead and just smooch it all right in there. This is gonna help keep moisture out of there and, of course, help lubricate it over time. A little bit right here, like I said. If you wanna use a little bit of blue threadlocker on those threads, we'll call it your prerogative. I'm just gonna go ahead and screw this on here until it's nice and snug and then we'll tighten it to manufacturer specifications. Torque this to 74-foot-pounds.
Now it's gonna be time to get our inner tie rod end boot on there. Just go ahead and take a nice wire tie, start it so it's not tight yet. We're gonna slide this right on over. We'll put it over the rack as well, and then, of course, we'll snug it right up. You need to make sure you have some sort of clamp if you don't use a wire tie. Trim off the excess. Now we're gonna make sure we put on the outer clamp. If it's damaged or it doesn't seem like it has enough spring retention, of course, replace that with something as well. Now it's gonna be time to coat the threads with something. If you don't have any copper never seize, you can go ahead and just use a tiny bit of that grease that we just used for the inner tie rod end. New jam nut.

Now it's gonna be time to put on our brand new outer tie rod end. As you go to install it, make sure you put on the same amount of turns that you had to remove the old one. One, two, three, and so on. Should pretty much line up. Let's put on our outer tie rod end nut. We'll snug it up and then we'll torque it to manufacturer specifications as well. We wanna torque this to 18-foot-pounds and then add an additional 90 degrees. So basically 1/4 turn after the 18. So that's 18. Now I need to take it another 1/4 turn. I'm gonna start approximately like that and I'm gonna bring it right out to me. There we are.

The next thing we wanna do is pay attention to the slots on the nut, compare it to the hole in the stud. If it doesn't line up, you need to continue tightening until it does. Go to the very next slot. As you can tell, I have that lined up now. Take your cotter pin, slide it through, and then peen it over so there's no way this nut can loosen up on its own.

Now it's time to tighten up our jam nut. We're gonna grab this, turn it counterclockwise. That feels good. Now just go ahead and grab onto that tie rod, make sure it's pretty level and it's not kinked in any way. Double-check everything. We have all our clamps. Perfect. We're gonna go ahead and put the wheel on here. We'll start all the lug nuts. We'll snug them up and then we'll torque them to 100-foot-pounds. Torqued.

Now, with the front of the vehicle safely raised and supported, we're gonna remove all five of our 19-millimeter lug nuts. Remove your wheel. Now that we have the wheel off, I always like to put just one lug nut back on just to hold the rotor from flopping around. We have a nice, clear view of our lower control arm at this point, we're going to be removing this bolt right here. Up above that, you're going to see two nuts that have bolts that come through from the bottom. We're going to spray those two nuts as well. And then if you were to follow the control arm all the way over to the knuckle, you're going to see that there's a pinch bolt that goes through right there. And, of course, a slot on the knuckle where the ball joint goes through. Let's spray all those areas as well. The next thing I like to do is remove the pinch bolt for the ball joint. I'm gonna use my 15-millimeter here to take off the nut and hold the bolt with a 16-millimeter. I might need to use a punch and a hammer to get this out of here. I'm gonna respray this area with more penetrant and let it sit and do its job. Let's move along. Next, let's remove this bolt right here using our 14-millimeter wrench. Let's remove the forward bolt. Let's just leave this bolt in just a tiny bit. Let's get our wrench onto these top nuts up there and remove the bolts from the bottom.

Now we need to separate our ball joint from the knuckle itself. To do that, I'm going to bonk right along here with my hammer and just try to separate the two. You could also use a pickle fork, come right in between here. Or if you had to, you could try to spread the knuckle a little bit using a punch. As you can tell, it's starting to separate. Let's continue. Sometimes a pry bar will come in handy. Let's remove our forward bolt, tilt this down some more. Continue with the pry bar. Draw this out of here. Grab the control arm, pull it towards the front of the vehicle. Let's get the rearward bracket out of here. There it is, friends. The next thing I like to do is mark the control arm with the rearward bushing, so I know how they need to line up. And then we're going to remove this bolt right here using our 14-millimeter wrench. There we are. Take this right off of here. Set it aside. Next. I like to apply thread locker to all my bolts that I'm going to be reinstalling. Now we're going to loosely install our rearward bushing here. You want to make sure that you have this portion facing towards the front and not this portion. My bolt, there it is. Next, I like to apply a little bit of grease or lubricant along the shaft area right here. It's going to help it slide into that bushing. And just a tad up along the ball joint stud here, let's go ahead and put this up in here like this. Put it through that rear bushing.

Now we're just gonna swing this up. We're going to try to line our ball joint up with the knuckle right there. There we are. Carefully using a rubber mallet. Start the bolt through there, pin that on there. Now we need to do the forward bushing. Slide that like that so it's lined up. Now we're going to carefully bonk under here with a rubber mallet and try to line up the forward hole. Start this in. This other bolt started in here as well. At this point, we're going to snug these two up. Put some thread locker on this bolt and put this in there. We're going to bottom it out. Let's carefully bottom this out. Now we're gonna torque this. You want to torque it to 37, loosen it up a little bit, re-torque it to 37, and then we're going to go an additional 30 degrees. Okay. So, there's 37, now we're just going to go our approximate additional 30 degrees. Now we're gonna tighten these bolts to 37 foot-pounds, and then we'll also tighten them an additional 90 degrees afterward. So, I'm gonna turn this just like this, and now I'll bring the ratchet pretty much straight back to me. There we are. Do the same to the other one.

Next, we need to apply load to the suspension so it would be as though the vehicle's wheel is on the ground and the weight of the vehicle's on it. That's it right there. Once you've done that, let's go ahead and bottom out this bolt right here. Now we're going to torque this bolt to 37 foot-pounds. And then after we've done that, we need to continue an extra 90 degrees. There we are. The next thing we need to do is snug this up right here, and then torque it to 32 foot-pounds. Let's unload the suspension. Let's get this lug nut off of here. Put the wheel back on, start all the lug nuts, bottom them out, and then torque them to 100 foot-pounds.

Okay, friends, before we get started, make sure you safely raise and support your vehicle so your wheel is off the ground. Once you've done that, we're gonna remove all five of our 19-millimeter lug nuts. Remove your wheel. Just to say, we're gonna be servicing a lot of things on the front end of this vehicle, so if you see anything that's taken apart that isn't necessarily in the steps that you need to see, well just don't really pay too much attention to that, and just follow the steps ahead.

All right, now that we've got the wheel off, let's go ahead and remove the caliper bolts from the caliper bracket sliders. Using a small pry bar, I'm just gonna get right in between here and see if I can apply a little bit of pressure and push back this caliper a tiny bit. You can use a wire tie or even a bungee cord. Let's get our pads out of here. Remove your caliper bracket bolts, one here and one up here. Hold that bracket. Now it's gonna be time to get the rotor off of here. If you find that it's stuck on the bearing, just give it a couple loving bonks around this area here. Just be careful for your studs, and definitely don't hit the braking surface.

Now we're gonna use our 36-millimeter socket and remove our axle nut. I always like to spray down the area with some penetrant. So next, we need to push our axle out through our bearing. To do that, you never want to use the hammer directly on your axle, because you could peen over the threads, and of course, that's gonna cause an issue. What I would like to use is a center punch. Come right in the middle here, give it a couple loving bonks. If you don't have a punch, just go ahead and use the original nut here. Put it on there so it's pretty much flush, and then you can go ahead and give it a couple bonks that way. When you do that, you don't have to worry about damaging the threads.

Next, we need to remove our outer tie rod and nut. If you notice when you're trying to take off your outer tie rod and nut that the stud was just spinning inside your knuckle area, use some nice long pliers like this. And we're just gonna try to squeeze that outer tie rod end up against here. Try to reset that stud into the knuckle. Now I'm gonna continue on by loosening this. If you wanted to apply a little bit of heat to your nut, it might be helpful as well. Obviously, if your tie rod's in the same condition as ours, where the boot's just pretty much completely ruined slash gone, just go ahead and replace your outer tie rod end. All right, let's get this out of here.

Now it's time to get our ABS wire disconnected. Now we need to separate the knuckle from the actual strut itself. To do that, we're gonna remove these 18-millimeter nuts, and then push out these bolts. Get this out of the way. I'm just gonna start these back on so we don't damage the threads of the bolts. Now let's continue with a hammer. Give these a couple loving bonks. If you want to use a little bit of penetrant, it's probably a great idea. Now let's separate the two of these. Push in on that axle a little bit.

Now, with the bracket loose, I can see these right here. I'm just gonna give them a nice squeeze, see if I can get it to break free from the actual bracket itself. There we are. We'll set this aside. So now we can turn the knuckle any direction we want, and we can fully access these bolts. That's great. Use your 13-millimeter, remove all three. Let's take one of our bolts. We're gonna put it right through here with the knuckle in there. Let's spray down the area with some penetrant. Continue on with your hammer. Give this a couple bonks. We need to break it free from the knuckle.

Looks like it's barely starting to move. Now that we've got it starting to come off, let's remove that bolt. Continue on. There it is, friends. It's important to take a look inside the knuckle area. If you see any of this, like what I have here, that means that your bearing separated upon removal, and we need to continue getting the rest of it out. Now we need to clean up the mounting area for the new bearing. If you were to look along this area right here, I can see a lot of corrosion and a lot of raised areas. I need to make sure that this is nice and smooth, but we don't want to stop there. We need to continue on to this inner surface here, and make sure we get rid of any of the underlying corrosion that's there as well.

Once you have the area cleaned up, go ahead and use a little bit of copper never seize along all the areas that you just cleaned. Let's clean up the threads on the bolts. I always like to use a little bit of thread locker. We'll call it your prerogative. Now we're gonna take those bolts, the backing plate, and our brand new wheel bearing, and get ready for our install. First, I'm gonna take the backing plate, I'm gonna line it up just like this. You want to make sure that the slotted area is where your caliper is gonna go. Take your wheel bearing, carefully put it through, but you want to make sure that the wire area is facing up and out towards the rear of the vehicle. Make sure it's not caught on anything, of course. Line up all three holes, close as possible at least, and then start in all three bolts. We'll snug them up, and then we'll torque them to manufacturer specifications.

Okay. All three of those are snug. Now we're gonna torque them. Torque this to 85 foot-pounds. Something that we need to pay attention to before we go ahead and reinstall the knuckle up here is the corrosion that comes right along this area. If you have any corrosion along your knuckle, just make sure you get that off. I always like to put a tiny bit of copper never seize inside the bearing where the axle's gonna go. Let's get the axle back inside the bearing here. There we are. Bring the knuckle up, and now we're gonna start in our bolts. These bolts are gonna go from the front towards the rear. Let's get our ABS wire on here. Start on both of these nuts. We'll bottom them out, and then we'll torque them to 89 foot-pounds.

Connect in your ABS wire. Make sure it clicks in and locks, and then secure it right here. Let's put in our tie rod. Go ahead and put that nut on there. Now I'm gonna snug it up, and then we'll torque it to manufacturer specifications. Let's torque this to 18 foot-pounds. And now we need to turn it an additional 90 degrees, which basically means a quarter turn. So I'm gonna start my ratchet right here, and then I'm gonna come right along so it looks like this. That's pretty decent. If your tie rod stud has a castle nut like this, you want to make sure that the castle nut slot is lined up with the stud itself. Go ahead and put through a cotter pin if you have one, and of course, lock it in.

Next, we're gonna put on our axle nut. If you want to use a little bit of thread locker, we'll call it your prerogative. We'll bottom this out, and then we'll torque it to manufacturer specifications. The best way to torque this is to go ahead and take a nice long pry bar like this, put it flat across the studs, that way there the hub can not turn. Now we're gonna torque this to 159 foot-pounds. Torqued. Let's go ahead and put a little bit of copper never seize on our hub.

Time to install the rotor. And I always like to hold it on with a lug nut. That way, there can't wiggle around. Let's go ahead and get the bracket on here. I always like to use a little bit of thread locker on my bolts. Start them both in, we'll snug them up, and then we'll torque them to manufacturer specifications. Torque these to 96 foot-pounds. Go ahead and carefully put this in here. Put on the outer pad as well. Now we're gonna slide this right over the sliders, and of course, over the pads. Line up those sliders. We'll put in our slider bolts.

Now we're just gonna bottom these out, and then we'll torque them to 26 foot-pounds. Make sure you clean down your entire braking surface, just in case you have any fingerprints on it. All right. Let's just double-check everything that we fixed here. Looks great. We'll get the wheel up on. We'll start all the lug nuts, snug them up, and then we're gonna torque them to 100 foot-pounds. All right, 100 foot-pounds. Torqued.

Okay, friends. The first thing you need to talk about anytime you're working on your vehicle is safety. You want hand and eye protection. With that said, safely raise and support your vehicle so the wheels are off the ground. Once you've done that, we're going to remove all five of our 19-millimeter lug nuts. Remove your wheel. Now that we have the wheel off, we have a clear view of our caliper and our rotor. What we need to do first is get the caliper out of the way and then we're going to remove the rotor. Looking at the backside of the caliper, you're going to see two mounting bolts, one located right here, and one located up top. Remove them both and get the caliper out of the way. Remove your caliper. Carefully set it aside. Let's go ahead and get the rotor off of here. And now, we have a clear view of our bearing. Coming from the backside of the bearing, you want to make sure that you remove your ABS wire and be very careful with it because it's extremely delicate. Grab this tab, pull it down, check your wiring. Make sure you don't see any funny colors.

Next, we're going to take some penetrant spray and spray down all of our mounting studs. I always like to go around the center as well. Now, we're gonna use a 15-millimeter socket and remove all four of our mounting nuts. Now, we're going to take a hammer and we're going to try to bonk from the backside of this and just try to help it out. Once it starts breaking free in one direction, we'll come from the other side a little bit and just keep going until it comes out. Looks like it started to move. Grab your bearing, remove your backing plate. There it is, friends. Now that's out of the way, let's clean up the mounting surface. Spray down the area with a little bit of copper never-seize. Before you install your backing plate, make sure you double-check both sides to make sure there's no raised areas that are going to be between mating surfaces. Once you're sure, go ahead and take your bearing, put it through the backing plate, put it through your knuckle, and then go around back and put on those mounting nuts. Little bit of threadlocker. Now, we're going to start on all the nuts. We'll bottom them out and then we'll torque them to 47 foot-pounds. Criss-cross.

Let's get our ABS wire reconnected. Click it in, give it a nice tug. It must be secure. Use some copper never-seize. Make sure you clean the backside of your rotor, where it's going to be mating up against this hub right here. Once you've done that, go ahead and put it on. I always like to start on a lug nut to hold the rotor from moving around. Let's grab the caliper, remount it on here. It's always a great idea to use a little bit of threadlocker on your bolts. Torque these bolts to 96 foot-pounds. Wheel up on here. We'll start on the lug nuts and then we'll torque them down to 100 foot-pounds. Let's torque these to 100 foot-pounds in a criss-cross manner. Torqued. Go ahead and pump up the brake pedal. Let's go ahead and check and top off our brake fluid.

Okay, friends. Before we get started, the first thing that I want to mention is you want to be safe. So, have hand protection and eye protection. The next thing we're going to talk about is safely raising and supporting the vehicle so the suspension is hanging. So, come right underneath here. This is where you're going to support the vehicle in the front. Now, with the front of the vehicle safely raised and supported, we're going to remove all five of our 19-millimeter lug nuts. Remove your wheel.

First, what I like to do is remove the sway bar link from the front strut. So, I'm going to use some locking pliers, come from the backside right here and just try to hold onto the stud so it can't spin. All right. Let's get this off of here. Okay. Now that we have the sway bar link off of here, we need to go over to the other side of the vehicle and remove the sway bar link from the strut as well. That way there, we can move the sway bar up and down as needed to get to that mounting nut. There it is, friends.

Okay, friends. Now it's going to be time to put it in our brand new front sway bar link. One thing I like to mention is it's always a great idea to do these as a pair. And if that's the case, now's the time to do it. So, let's go ahead and put this in starting with the bottom. Now, I'm going to use my 17-millimeter wrench to hold the stud from spinning, and then we'll snug it up. If you were to try to torque this you'd want to torque it to 48 foot-pounds. It's going to be very difficult to torque because as you try to twist, it's going to want to lift up on the bar. If you try to put the bar inside here, obviously, you're not gonna be able to get to it. So, 48 foot-pounds, if you can do it. Let's get the sway bar link connected to the strut. Let's torque this to 48 foot-pounds. We're going to go ahead and put the wheel on here. We'll start all the lug nuts, we'll snug them up and then we'll torque them to 100 foot-pounds. Torqued.

Okay friends. Before we get started, the first thing that I want to mention is you want to be safe, so have hand protection and eye protection. The next thing we're gonna talk about is safely raising and supporting the vehicle so the suspension is hanging. So come right underneath here, this is where you're gonna support the vehicle in the front. Now with the front of the vehicle, safely raised and supported. We're gonna remove all five of our 19-millimeter lug nuts.

Remove your wheel. Now that we have the wheel off, we have a clear view of our tie rod area, I'm just gonna spray down these areas with some penetrant spray. Now we're gonna use some nice long pliers, and I'm gonna break this jam nut free. Turn this clockwise. There we are. Now, we're gonna remove our outer tie rod end nut.

If you find that the outer tie rod end nut just spins the whole stud inside of the knuckle, you could take those nice long pliers or whatever you might happen to have, and just try to squeeze this down as tight as you can. We're gonna apply a little bit of pressure, and we'll try again. If your tie rod still stuck in the knuckle, it's great to use a hammer, bonk right on the knuckle right here, and break it free.

For the next part, we're gonna want something that you can write with, because we're gonna take off the tie rod, but as we turn it, and we make a complete rotation, we're gonna count those rotations and take note of it. That's one, two, three, and so on. It's always important to make sure you coat your threads with something such as copper never seize.

Now it's gonna be time to put on our brand new outer tie rod end. As you go to install it, make sure you put on the same amount of turns that you had to remove the old one. One, two, three, and so on. Should pretty much line up. Let's put on our outer tie rod end nut. We'll snug it up, and then we'll torque it to manufacturer specifications as well. We wanna torque this to 18 foot-pounds and then add an additional 90 degrees, so basically a quarter turn after the 18. So that's 18. Now I need to take it another quarter turn. I'm gonna start approximately like that, and I'm gonna bring it right out to me. There we are.

The next thing we wanna do is pay attention to the slots on the nut compared to the hole in the stud. If it doesn't line up, you need to continue tightening until it does. Go to the very next slot. As you can tell I have that lined up now. Take your cotter pin, slide it through, and then peen it over so there's no way this nut can loosen up on its own.

Now it's time to tighten up our jam nut. We're gonna grab this, turn it counterclockwise. That feels good. Now just go ahead and grab onto that tie rod, make sure it's pretty level and it's not kinked in any way. Double check everything. We have all our clamps. Perfect. We're gonna go ahead and put the wheel on here. We'll start all the lug nuts, we'll snug them up, and then we'll torque them to 100 foot pounds. Torqued.